Artificial sand is widely used in construction industry, and it is produced by crushing rocks and stones through various types of crushers. Among these crushers, impact crusher is a commonly used machine for producing artificial sand.
Impact crusher, also known as impactor crusher, is a machine that uses striking as opposed to pressure to reduce the size of materials. It works by feeding material into a rotating rotor, where it is accelerated to high speed before being thrown against a stationary plate. This causes the material to break and be further fragmented, resulting in smaller particle sizes. The final product is then discharged through an adjustable gap between the rotor and the impact plate.
Impact crusher for artificial sand production offers several advantages. Firstly, it has a high reduction ratio, meaning that it can break larger rocks into smaller pieces more efficiently, resulting in higher production rates. Secondly, it can produce a wide range of particle sizes, making it suitable for a variety of applications. Lastly, it has a low maintenance requirement, making it easy to operate and maintain.
When it comes to producing artificial sand, the impact crusher has several advantages over other types of crushers. Firstly, it produces a more cubical product shape, which is desirable for concrete and asphalt production. Secondly, it has a higher sand production rate compared to other crushers, meaning that it can produce more sand in a shorter period of time. Thirdly, it has a lower operating cost compared to other crushers, as it requires less power to operate and maintain.
To produce high-quality artificial sand using an impact crusher, the following factors should be considered:
- Proper selection of the impact crusher: The type and model of the impact crusher should be selected based on the type of material being crushed, the required product size, and the desired production rate.
- Proper feeding: The material being fed into the crusher should be evenly distributed across the full width of the rotor to ensure maximum impact.
- Regular maintenance: Regular maintenance of the impact crusher is crucial to ensure that it operates efficiently and produces high-quality artificial sand. This includes checking the wear parts and replacing them when necessary, as well as lubricating the bearings and other moving parts.
- Proper adjustment of the gap between the rotor and impact plate: The gap between the rotor and the impact plate should be adjusted based on the desired product size and the type of material being crushed.
Impact crusher is an efficient and effective machine for producing artificial sand. Its advantages include a high reduction ratio, the ability to produce a wide range of particle sizes, and low maintenance requirement. To produce high-quality artificial sand using an impact crusher, proper selection of the crusher, proper feeding, regular maintenance, and proper adjustment of the gap between the rotor and impact plate are crucial.